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Conveyor belt monitoring systems

The pull-rope switches, belt misalignment switches, limit switches and belt damage detectors in our KBT-Europe product line have a particularly robust design and guarantee a long service life in harsh industrial environments and in mining.

Pull rope switch | pull rope emergency stop switch

Pull-rope switches (pull-rope emergency stop switches) are connected to a pull rope that runs along the accessible sides of the conveyor. A person can switch off the conveyor in the event of danger by briefly and forcefully pulling (tearing) on the pull rope. The ripcord switch engages in the triggered position and must be manually unlocked again when the hazardous situation is over.

Tear rope switch series TPR22-PR

Tear rope switch series TPR22-PR

Robust and corrosion-resistant pull-wire switches in an impact-resistant BMC fiber composite housing. One switching point at 25°. IP 68, -55 °C … +100 °C. Optionally with signal lamp, PROFIBUS® safety interface and ATEX approval Zone 21 / Zone 22. With the optional adapter plate, ideally suited for replacing the former Thermo Ramsey 60-31 series pull-wire switches.

Pull cord switch series NSR22-PR

Pull cord switch series NSR22-PR

Robust pull cord switch in powder-coated die-cast aluminum housing. One switching point at 25°. IP 68, -55 °C … +100 °C. Optionally with signal lamp, PROFIBUS® safety interface and ATEX approval Zone 21 / Zone 22. With the optional adapter plate, ideally suited for replacing the former Thermo Ramsey 60-31 series pull-wire switches.

Pull cord switch series NSR66-PR

Pull cord switch series NSR66-PR

Robust pull cord switch in powder-coated die-cast aluminum housing. One switching point at 25°. IP 67, -45 °C … +80 °C. Optionally with PROFIBUS® safety interface. Ideally suited as a replacement for the former SPS-2D, SPS-4D, SPS-2E and SPS-4E series belt-alignment switches from Thermo Ramsey.

Pull cord switch series NSR66-PR3

Pull cord switch series NSR66-PR3

Robust pull-cord switches in a space-saving, powder-coated die-cast aluminum housing. One switching point at 25°. IP 67, -45 °C … +80 °C. Optionally with PROFIBUS® safety interface.

Pull cord switch series NSR51-PR

Pull cord switch series NSR51-PR

Extra robust, heat-resistant pull-cord switch in powder-coated die-cast aluminum housing. One or two switching points at 12° and 45°. IP 67, -20 °C … +190 °C, optionally -40 °C … +200 °C. Optionally with signal lamp.

Pull cord switch series NSR12-PR

Pull cord switch series NSR12-PR

Robust, flat pull-cord switch in powder-coated die-cast aluminum housing. One switching point at 15°. IP 65, -35 °C … +80 °C. Optionally with signal lamp.

Pull cord switch series NSR11-PR

Pull cord switch series NSR11-PR

Robust, medium-sized pull cord switches in powder-coated die-cast aluminum housing. One switching point at 15°. IP 65, -35 °C … +80 °C. Optionally with signal lamp.

Pull cord switch series NSR90-PR

Pull cord switch series NSR90-PR

Robust, small pull-cord switches in powder-coated die-cast aluminum housing with stainless steel cover. IP 67, -35 °C … +80 °C. Optionally with signal lamp and key for reset.

Pull cord switch series NSR75-PR

Pull cord switch series NSR75-PR

Robust miniature pull cord switches in powder-coated die-cast aluminum housing. IP 67, -25 °C … +80 °C. Optionally with signal lamp.

Belt misalignment switch | Belt misalignment switch

Belt misalignment switches monitor whether the belt is running in the middle. Two switches are required to monitor both sides of the belt.

Belt misalignment monitor series TPR22-BM

Belt misalignment switch series TPR22-BM

Robust and corrosion-resistant belt-alignment switches in an impact-resistant BMC fiber composite housing. Two switching points at 15° and 35°, or one switching point at 25°. IP 68, -55 °C … +100 °C. Optionally with signal lamp, PROFIBUS® safety interface and ATEX approval Zone 21 / Zone 22. With the optional adapter plate, ideally suited for replacing the former Thermo Ramsey Series 60-30 belt-alignment switches.

Belt misalignment monitor series NSR22-BM

Belt misalignment switch series NSR22-BM

Robust belt-alignment switch in powder-coated die-cast aluminum housing. Two switching points at 15° and 35°, or one switching point at 25°.
IP 68, -55 °C … +100 °C. Optionally with signal lamp, PROFIBUS® safety interface and ATEX approval Zone 21 / Zone 22. With the optional adapter plate, ideally suited for replacing the former Thermo Ramsey Series 60-30 belt-alignment switches.

Belt misalignment monitor series NSR66-BM

Belt misalignment switch series NSR66-BM

Robust belt-alignment switch in powder-coated die-cast aluminum housing. Two switching points at 10° and 20°. IP 67, -45 °C … +80 °C. Optionally with PROFIBUS® safety interface. Ideally suited for replacing the former ROS-2D, ROS-4D, ROS-2E and ROS-4E series belt-alignment switches from Thermo Ramsey.

Belt misalignment monitor series NSR66-BM3

Belt misalignment switch series NSR66-BM3

Robust belt-alignment switches in a space-saving, powder-coated die-cast aluminum housing. Two switching points at 10° and 20°. IP 67, -45 °C … +80 °C. Optionally with PROFIBUS® safety interface.

Belt misalignment switch series NSR51-BM

Belt misalignment switch series NSR51-BM

Extra robust, heat-resistant belt-alignment switch in powder-coated die-cast aluminum housing. One or two switching points at 12° and 45°. IP 67, -20 °C … +190 °C, optionally -40 °C … +200 °C. Optionally with signal lamp.

Belt misalignment switch series NSR12-BM

Belt misalignment switch series NSR12-BM

Robust, flat belt-alignment switch in powder-coated die-cast aluminum housing. One switching point at 25° or two switching points at 15° and 35°. IP 65, -35 °C … +80 °C.

Belt misalignment switch series NSR11-BM

Belt misalignment switch series NSR11-BM

Robust, medium-sized belt-alignment switches in powder-coated die-cast aluminum housing. One switching point at 25° or two switching points at 15° and 35°. IP 65, -35 °C … +80 °C. Optionally with signal lamp.

Belt misalignment switch series TPR55-BM

Belt misalignment switch series TPR55-BM

Robust, small belt-alignment switches in a shock-resistant BMC fiber composite housing. Two switching points at 15° and 18°. IP 67, -40 °C … +80 °C. Optionally with PROFIBUS® safety interface.

Belt misalignment switch series NSR55-BM

Belt misalignment switch series NSR55-BM

Robust miniature belt-alignment switches in powder-coated die-cast aluminum housing. Two switching points at 15° and 18°. IP 65, -40 °C … +80 °C. Optionally with PROFIBUS® safety interface.

Limit switch

Limit switches (position switches) give a signal when a moving part reaches a certain position.

Limit switch series TPR22-PS

Limit switch series TPR22-PS

Robust and corrosion-resistant limit switches in an impact-resistant BMC fiber composite housing. Two switching points at 15° and 35°, or one switching point at 25°. IP 68, -55 °C … +100 °C. Optionally with PROFIBUS® safety interface and ATEX approval Zone 21 / Zone 22. With the optional adapter plate, ideally suited for replacing the former Thermo Ramsey 60-32 series limit switches.

Limit switch series NSR22-PS

Limit switch series NSR22-PS

Robust limit switches in powder-coated die-cast aluminum housing. Two switching points at 15° and 35°, or one switching point at 25°. IP 68, -55 °C … +100 °C. Optionally with PROFIBUS® safety interface and ATEX approval Zone 21 / Zone 22. With the optional adapter plate, ideally suited for replacing the former Thermo Ramsey 60-32 series limit switches.

Limit switch series NSR66-PS

Limit switch series NSR66-PS

Robust limit switches in powder-coated die-cast aluminum housing. Two switching points at 10° and 20°. IP 67, -45 °C … +80 °C. Optionally with PROFIBUS® safety interface. Ideally suited to replace the former TPS-2D limit switch series from Thermo Ramsey.

Limit switch series NSR66-PS3

Limit switch series NSR66-PS3

Robust limit switches in a space-saving, powder-coated die-cast aluminum housing. Two switching points at 10° and 20°. IP 67, -45 °C … +80 °C. Optionally with PROFIBUS® safety interface.

Limit switch series NSR51-LS

Limit switch series NSR51-LS

Extra robust, heat-resistant limit switches in powder-coated die-cast aluminum housing. One or two switching points at 12° and 45°. IP 67, -20 °C … +190 °C, optionally -40 °C … +200 °C. Optionally with signal lamp.

Limit switch series NSR51-LS-55

Limit switch series NSR51-LS-55

Extra robust, heat-resistant limit switch with two levers in powder-coated die-cast aluminum housing. One or two switching points at 12° and 45°. IP 67, -20 °C … +190 °C, optionally -40 °C … +200 °C. Optionally with signal lamp.

Limit switch series NSR12-PS

Limit switch series NSR12-PS

Robust, flat limit switches in powder-coated die-cast aluminum housing. One switching point at 25° or two switching points at 15° and 35°. IP 65, -35 °C … +80 °C.

Limit switch series NSR11-PS

Limit switch series NSR11-PS

Robust, medium-sized limit switches in powder-coated die-cast aluminum housing. One switching point at 25° or two switching points at 15° and 35°. IP 65, -35 °C … +80 °C.

Belt damage detectors

Belt damage detectors give a signal if the conveyor belt is damaged. One belt damage detector is mounted on each side of the conveyor, with their ropes crossing underneath the belt. If the belt is damaged, at least one rope will trigger the switch.

NSR66-BD3 series strip break detector

NSR66-BD3 series strip break detectors

Robust belt damage detector in powder-coated die-cast aluminum housing. Two switching points, IP 67, -45 °C … +80 °C. Optionally with PROFIBUS® safety interface. Ideally suited as a replacement for the former Thermo Ramsey DB-100 series of strip-crack detectors.